Enhancing Neo G’s Warehouse Efficiency

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About Neo G | Medical Grade Supports

Established in 2004 in the Yorkshire town of Harrogate, UK and with offices in the US, Europe and China, you can find Neo G products in major retailers and independent suppliers throughout the world, however their focus and dedication remains on making only the very best performing products that supports the active lifestyle of customers.

Whether its walking, playing a sport or simply staying mobile, their products are designed to truly help support and rehabilitate the body, helping people maintain a healthy and active lifestyle at any age.

Their products are designed in collaboration with medical experts using premium materials. From lightweight supports for everyday use, to enhanced rehabilitation and solutions for specialist injuries and conditions, Neo G offers orthopedic supports and braces for all ages and body types. As they continually strive to solve problems to help people live an active life every day, their products range has expanded to include orthotic insoles, medical grade compression hosiery and advanced wound care products.

Background

Neo G, has been experiencing rapid growth during the past years due to the increasing demand for their high-quality products. As the company expands in the US, they have been encountering challenges with their current warehouse setup, which is struggling to keep up with the heightened distribution demands. To maintain their reputation for timely delivery and customer satisfaction, Neo G needed to focus on upgrading their warehouse infrastructure. This includes implementing advanced inventory management systems, optimizing storage solutions, and expanding their distribution network to ensure efficient and reliable service as they continue to grow.

For these reasons, Neo G approached Atlantic Rack looking for a solution to improve their storage systems, leveraging their expertise to create a more efficient and scalable warehouse environment.

CHALLENGES FOUND

Inadequate Storage Solutions: Neo G’s existing storage setup was insufficient to handle the increasing volume of products, leading to disorganization and inefficiencies.
Limited Accessibility: The lack of an efficient racking system made it difficult to access individual products quickly, slowing down the order fulfillment process.
Poor Air Circulation: The warehouse environment was not conducive to maintaining product integrity, with inadequate ventilation affecting both employee comfort and product quality.
Infrastructure Vulnerability: The absence of protective measures for the racking systems resulted in frequent damage, leading to additional maintenance costs and operational disruptions.

The Solution

Neo G partnered with Atlantic Rack to address these challenges and enhance their warehouse operations. Atlantic Rack provided a tailored solution that included:

Neo G partnered with Atlantic Rack to address their challenges and enhance their warehouse operations. Atlantic Rack provided a tailored solution that included a range of advanced storage solutions. They provided Selective Pallet Racks, which allowed for easy access to individual pallets and improved inventory management. Additionally, Push Back Racks were installed to maximize storage density and streamline the retrieval process. To ensure a comfortable working environment and maintain product integrity, HVLS (High Volume Low Speed) fans were introduced, promoting better air circulation. Furthermore, Atlantic Rack incorporated Pallet Rack Protection to safeguard the infrastructure from potential damage, ensuring long-term durability. This comprehensive approach not only optimized Neo G’s storage capabilities but also significantly boosted their overall operational efficiency.

Selective Pallet Racks

Improved Accessibility: These racks allowed for easy access to individual pallets, streamlining the picking process and reducing retrieval times.
Enhanced Organization: The selective pallet racks facilitated better organization of inventory, making it easier to manage and locate products.

Push Back Racking

Maximized Storage Density: Push back racks enabled Neo G to store multiple pallets deep, optimizing the use of available space and increasing storage capacity.
Efficient Retrieval: This system allowed for quick and efficient retrieval of products, further speeding up the order fulfillment process.

Pallet Rack Protection

Infrastructure Durability: Atlantic Rack incorporated protective measures for the racking systems, safeguarding them from potential damage and ensuring long-term durability.
Reduced Maintenance Costs: The added protection minimized the need for frequent repairs, reducing maintenance costs and operational disruptions.

HVLS Fans

Better Air Circulation: High Volume Low Speed (HVLS) fans were installed to improve air circulation within the warehouse, ensuring a comfortable working environment and maintaining product integrity.
Energy Efficiency: These fans also contributed to energy savings by reducing the need for additional cooling systems.

Results

The implementation of these solutions led to significant improvements in Neo G’s warehouse operations:

Increased Efficiency: The optimized storage solutions and improved accessibility resulted in faster order fulfillment and reduced lead times.
Enhanced Organization: Better organization of inventory facilitated smoother operations and improved inventory management.
Improved Working Environment: The installation of HVLS fans created a more comfortable and productive working environment for employees.
Cost Savings: The protective measures for the racking systems reduced maintenance costs and minimized operational disruptions.

Conclusion

By partnering with Atlantic Rack, Neo G successfully transformed their warehouse operations, enabling them to keep pace with their rapid growth and maintain their commitment to customer satisfaction. The comprehensive storage solutions provided by Atlantic Rack not only enhanced efficiency but also ensured long-term sustainability and operational excellence.